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Manual                         Manufacturing Chemists’ Association, Inc.     Tolylene Diisocyanate
               Sheet
               SD-73


                    The Manufacturing Chemists’ Association rec­  combination with any label, warning or other state­
               ommends that all containers of tolylene diisocyanate   ment required by statutes, regulations or ordinances:
               should bear the following label in addition to or in


                                TOLYLENE DIISOCYANATE
                              DANGER! HAZARDOUS LIQUID AND VAPOR
                                            CAUSES BURNS
                              Keep container closed.
                              Do not get in eyes, on skin, on clothing.
                              Do not breathe vapor.
                              Use only with adequate ventilation.
                               In case of contact, immediately flush eyes or skin with plenty of water
                                   for at least 15 minutes; for eyes, get medical attention. Remove
                                   and wash clothing before re-use.

                7.2   HANDLING—GENERAL                                   The dye and water are first added to the
                                                                  reaction vessel, and the sawdust and Fullers Earth
                  7.2.1  Tolylene diisocyanate containers should   are introduced and stirred for one hour. The re­
                remain closed as much as possible, thus preventing   mainder of the ingredients are then added with con­
                the escape of irritating vapors. When it is necessary   tinuous stirring. A total-of two hours’ stirring time
                to open a container, workmen should wear the proper   from the beginning of the addition of solution is
                equipment (see Section 5.2). Adequate ventilation   normally satisfactory. The finished powder is slight­
                should also be available (see Section 4.3).       ly moist but does not lump, and it can be removed
                  7.2.2  Spills                                   as a loose mass. The powder can be stored in bags      o
                                                                  with polyethylene liners.
                    When tolylene diisocyanate leaks or spills oc­
                                                                         The ethanol serves both as a solvent and as
                cur, only properly protected personnel should remain   a reactant for the formation of urethanes. The
                in the area. Leaking containers should be removed
                to the outdoors or to an isolated, well-ventilated   triethanolamine is a powerful catalyst, and ammonia
                area, and the contents transferred to other suitable   serves to neutralize both liquid isocyanates and
                containers.                                        isocyanate vapors. The presence of water and
                                                                  Fullers Earth reduces the flammability of the final
                    7.2.2.1   Spills on Floors and Other Flat      mixture to a safe level.
                             Surfaces                                    7.2.2.1.2 If the neutralising powder des­
                       7.2.2.1.1  A powder has been developed     cribed in Section 7.2.2.1.1 is not available, spills can
                that is effective in neutralizing isocyanate spillage.   be dealt with by covering with Fullers Earth or an
                It is recommended that spills be covered with a    absorbent clay. The absorbent can then be swept
                thin layer of this powder. The isocyanate will be   up and transferred to an open drum. The drum
                absorbed and destroyed within a few minutes. The   should be placed in a ventilated location or out of
                product can then be swept away.                    doors, filled with water and allowed to stand for
                                                                   48 hours. The contents of the drum can then be
                       The powder is made up as follows:
                                                                   discarded.
                       Sawdust              23.0 lbs.                    After the absorbent has been swept up the.
                       Fullers Earth        38.5  lbs.             area should be washed down with a 5 percent aqueous
                                            61.5  lbs. of Carrier  ammonia solution containing a detergent.
                                                        Solids
                       Ethanol              19.2 lbs.                  7.2.2.2   Decontamination of Containers
                       Triethanolamine       3.8 lbs.                    7.2.2.2  A Containers such as drums may
                       Concentrated                                be decontaminated by adding 5 to 10 pounds of the
                         Ammonia Solution    3.8 lbs.              powder, letting the drum stand for a little while,
                       Water                11.5  lbs.             and then rolling it a few times. The container should
                       Dye (water solvant    0.2 lbs.              be continuously vented to prevent the build-up of
                         type)              38.5  lbs. of Active   pressure. After approximately 20 minutes’ contact
                                                      Solution     of the powder with the contents, the container may
                                           100.0 lbs. Powder       be washed with water.


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